Industrial & Automotive

Globalization has led to stiff price competition and consequent shrinking margins. The push towards outsourcing and delocalization has made Supply Chain operations more complex. Market calls for innovation, tailor-made products and timely deliveries are all viewed as imperatives.

In managing the processes end-to-end, TXTPerform tackles the typical issues of each Industrial & Automotive business:

  • Discrete Manufacturing
  • Automotive OEM and Suppliers
  • Aerospace & Defence
  • Electronic Products & Semiconductors.

Discrete Manufacturing:

  • Order dating with ATP/CTP logics
  • Multi-plant and multi-echelon production and inventory planning
  • Finite capacity scheduling in compliance with all constraints (materials, resources, manpower, optimization of sequences)
  • Constant visibility over workshops to improve the management of urgencies and unexpected events.

Automotive OEM and Suppliers

  • Sales forecasts for complex and personalized products (such as cars equipped with optionals)
  • Spare parts demand management featuring sporadic sales profiles
  • Assembly-line sequencing integrated with the scheduling of components
  • Management of large stock quantities, typically with hundreds of thousands of SKUs.

Aerospace & Defence:

  • Complex bills of materials, large product mix coupled with low production volumes
  • Capability for containing working capital: monitoring of material transit times, reduction in work-in-progress and stock level
  • Close cooperation with component suppliers along spread supply chains.

Electronic Products & Semiconductors:

  • Management of a volatile demand and increasingly shorter life cycles in line with the fast-track innovation in the high-tech sector
  • Management of product variants
  • Output quality control, waste management, traceability.
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Selected References

  • AZUR Space Solar Power, Aermacchi, AugustaWestland, Alenia Aeronautica, Bacou-Dalloz, DaimlerChrysler, Dell'Orto, Fiat Auto, Gate (Johnson Electric), Lastra (Agfa), Iveco, Pirelli Pneumatici, Plati Elettroforniture, ST Microelectronics.
    More info - case histories >>

Among customers' benefits

    • Improving the service level from 50-60% to 96%, with peaks of 98%
    • Reduction of work in progress, and hence material stocks, by 20%, in terms of both coverage and costs

The solution

  • TXTPerform helps businesses to respond to these challenges. The solution enables the company to:
    • plan sales, purchases and correctly balance production through an integrated Sales & Operations Planning;
    • improve delivery reliability thanks to a greater visibility over capacities, constraints and processes of the supply chain;
    • adopt 'lean' production techniques establishing 'just in time' and 'just in sequence' relationships with suppliers and outsourcing partners;
    • reduce inventory costs by defining the best stock policies. The solution enables Vendor Managed Inventory (VMI) and stock consignment scenarios.